A059

DESIGN: SynchroLite ~ Exhaust

Overview:

Note

Outside Helicopter

Muffler/Silencer

Weight & Performance

John Uptigrove, who has Mosquito, is talking to Recreational Power Engineering about a lighter muffler, in stainless steel. The article in Oct. PRA magazine (Oct / 98) on the Ultrasport talks about changes to the Hirth muffler as well.

Kaman - Huskie:

Pictures of the exhaust on the HH-43B series show this exhaust pipe going back to the tail then pointing down from the horizontal by approximately 30 degrees.

The engine efflux on the Kaman intermeshing helicopters is far aft and downward (stovepipe) to compensate for the longitudinal pitch changes that accompany changes in torque. This minimized or eliminated this coupling of pitch to torque. ~ Mr. Glidden Doman

PPRuNe, by B.J., July 26, 2001

The explanation for the pitch change in relation to torque is nice to know. The pitch coupling is another thing I had to get used to while flying the Huskie and I always wondered what caused it.

SynchroLite / UniCopter

 Exhaust - Engine Attachment: ~ Postings on PRA:

Date: April 26, Author: Ken Janulewicz (kensandyeggo@msn.com)

The guy fabricating my exhaust system told me to never brace the muffler against anything except the engine and he suggested the exhaust flange bolt, saying you wanted them to vibrate in unison or something like that. He's been doing mostly aircraft exhaust systems for about 25 years.

Date: April 26, 2000 Author: CA BEATY (cabeaty@worldnet.att.net)

Your muffler guy is correct Ken J; if the mufflers can be securely attached to the engine and if it is convenient to do so, go for it. BUT, the plumbing ought not to be rigid: Use a couple of the one-piece muffler tubing ball joints manufactured by Ken Brock.

There is a broad spectrum of vibration created by the engine-propeller combination; the individual cylinders firing; the propeller blade passage past turbulence generating obstructions and perhaps the redrive itself. More likely than not, there will be a frequency present that will resonate with a natural frequency of the exhaust system. The ball joints isolate and dampen the vibration. Ball joints must be lubricated with a high temperature lubricant such as Blue Molly, available from any industrial power transmissions products dealer; otherwise they will weld themselves together. There is another high temperature anti-seize compound sold at auto supply stores called Copper-Eeze or something like that which will work as well.

The Rotax 912 S Installation manual on page 10-1 says that the minimum bending radius, at the centerline of the pipe is 1.6".

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Last Revised: August 17, 2002