Electrotor-SloMo ~ Motor - Axial Flux - Specifications

The following tables will eventually be moved to Item pages

Preliminary Specifications for One Engine:

Based on CSIRO/UTS (AURORA) motor except 1.75 times the diameter; square =[3.0652]; cubed = [5.3594]

Physical:

 

Size:

CSIRO/UTS (AURORA) motor

1. 5 times the diameter; square =[2.25]; cubed = [3.375]

1.75 times the diameter; square =[3.0652]; cubed = [5.3594]

kW (Hp)

See A122 for Notes on Power Requirements.

 

Rotor Outer Radius:

364

519.9

637

mm (in)

 

 

Rotor Inner Radius:

 

 

 

mm (in)

 

 

Maximum Diameter:

383 (15.1)

538.9 (21.2)

670 (26.4)

mm (in)

 

 

Rotor Disk Axial Thickness:

 

 

 

mm (in)

 

 

Magnet Axial Thickness:

 

 

 

mm (in)

 

 

Total Rotor Thickness (inc. magnets):

49 (1.9291)

 

 

mm (in)

 

 

Axial Gap between magnet rotors:

10

 

 

mm (in)

 

 

Mass of Copper:

1.2

x

x

kg (lb)

 

 

Mass of Magnets:

4.78

x

x

kg (lb)

 

 

Total Active Mass:

5.98

x

x

kg (lb)

 

 

Maximum Active Mass:

 

 

 

kg (lb)

 

 

Weight of Complete Motor:

8.3 (18.3)

8.3 * 2.2 = 18.3 (40.2)

13.2 * 3.1 = 40.9 (90.0)

kg (lb)

 

 

Weight of Frameless:

 

 

 

kg (lb)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Electrical:

Also see; DESIGN: Electrotor ~ Motor - Rotor - Permanent Magnet

 

Size:

CSIRO/UTS (AURORA) motor

Times 1. 5; square = 2.25; cubed = 3.375]

Times 1.75; square = 3.0652; cubed = 5.3594

kW (Hp)

See A122 for Notes on Power Requirements.

 

Phases:

3-phase

3-phase

3-phase

 

 

 

Mechanical Power:

3.6 (4.8)

3.6 * 3.375 = 12.15 (16.3)

3.6 * 5.36 = 19.2 (25.8)

kW (Hp)

See A122 for Notes on Power Requirements. One page mentions 3.6kW.

 

Peek Mechanical Power:

1.8 * 3.1 = 5.58 (7.5) ?

1.8 * 3.1 * 3.375 = 18.8 (25.2) ?

 

kW (Hp)

The 3.1 factor is probably too high

 

Power Density:

 

6.1 / 25.4 = 0.378 (0.23)

9.6 / 25.4 = 0.378 (0.23)

kW/kg (hp/lb)

 Where did 25.4 come from??

 

Peek Power Density:

 

29.9 / 25.4 = 1.177 (0.72)

29.9 / 25.4 = 1.177 (0.72)

kW/kg (hp/lb)

 Where did 25.4 come from??

 

Voltage - (phase to phase):

 

 

600 / 8 pole = 75 ??

Vrms

 

 

Frequency:

 

90.0 Hz

90.0 Hz

 

 = (rotor speed [rpm] * Nbr of pole pairs for rotor permanent magnets) / 60 = 600 * (18/2) /60

 

Phase Resistance

0.0997 (1)

 

 

ohm

 

 

RMS fundamental phase current

11.34 (1)

 

 

amp

 

 

LN rms emf

54.3 (1)

 

 

volt

 

 

Emf constant (LN rms emf/speed

0.47 (1)

 

 

rad/sec

 

 

Torque constant per phase

0.49 (1)

 

 

Nm/A

 

 

Copper loss

38.6 (1)

 

 

watt

 

 

Eddy current loss

2.7 (1)

 

 

watt

 

 

Windage (design for 2mm gap each side)

2.1 (1)

 

 

watt

 

 

Total Loss

43.4 (1)

 

 

watt

 

 

Temperature Rise

18.3 (1)

 

 

K

 

 

Temp. rise after a further 72 s at 50 Nm

42 (1)

 

 

K

 

 

Temp. Rise at 30 Nm

60 (1)

 

 

K

 

 

Efficiency:

97.9 (1)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(1) Measured results for 6 kg motor at 16.2 Nm, 1060 rev/min, 1800 W, 20ºC

Mechanical:

 

Size:

CSIRO/UTS (AURORA) motor

Times 1. 5; square = 2.25; cubed = 3.375]

Times 1.75; square = 3.0652; cubed = 5.3594

kW (Hp)

See A122 for Notes on Power Requirements.

 

Number of stator poles: (per stator)

 

24 ??

24 ??

 

 

 

Number of rotor magnets: (poles)

40

60

70

 

 

 

Pole Pitch:

 

30º ??

30º ??

 

 

 

Permanent Magnetic Pitch:

 

20.0 ??

20.0

 deg.

 

 

Electromagnetic Torque:

 

 

206 (152) ??

Nm (lbf-ft)

 

 

Nominal Speed:

1060

707

606

RRPM

 

 

Nominal Torque:

16.2 (11.9)

54.7 (40.3)

 

Nm (lbf-ft)

 

 

Thermal Limit Torque:

30 (22.1)

101.2 (74.6)

 

Nm (lbf-ft)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 ~ Indicates that this value is a design value, in the CSIRO/UTS (AURORA) column.

 ~ Indicates that this value is an actual value, in the CSIRO/UTS (AURORA) column.

In RED ~ Indicates speculation on my part.

 Working Papers:

 

DESIGN:

B489

MAKE:

 

BUY:

 

Items:

DESIGN:

 

Name

Item

 

Motor - Axial Flux - Specifications - Physical

 

 

Motor - Axial Flux - Specifications - Electrical

 

 

Motor - Axial Flux - Specifications - Mechanical

 

MAKE:

 

Name

Item

 

 

 

 

 

 

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Initially displayed: July 31, 2006 ~ Last Revised: April 10, 2010

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